Faculty 

Education

  • Ph.D. in Mechanical Engineering, University of Birmingham, UK, 2011
  • M.Sc. in Mechanical Engineering, Helwan University, Egypt, 2005
  • B.Sc. in Mechanical Engineering, Cairo University, Egypt, 1999

Research Areas

  • Additive and Advanced Manufacturing
  • Digital and Intelligent Manufacturing
  • Additive Manufacturing of Metals, Ceramics, Polymers and Composites
  • Artificial Intelligence and Machine Learning for Manufacturing
  • Micro/Nano Manufacturing and Precision Engineering
  • Advanced Materials, Metamaterials and 4D Printing
  • Design, Modelling and Optimisation of Manufacturing Processes
  • Biomedical and Aerospace Manufacturing Applications
  • Sustainable Manufacturing and Energy Applications

Selected Recent and High-Impact Publications

  1. Riley, D.-K., Chen, Y., Lu, C., Mohagheghian, I., Hassanin, H., & Sareh, P. (2025). Morphing structural materials used in wind turbine blades. Renewable and Sustainable Energy Reviews, 216, 115618. DOI: 10.1016/j.rser.2025.115618
  2. Irukuvarghula, S., Hassanin, H., Cayron, C., Aristizabal, M., Attallah, M. M., & Preuss, M. (2019). Effect of powder characteristics and oxygen content on modifications to the microstructural topology during hot isostatic pressing of an austenitic steel. Acta Materialia, 172, 6–17. DOI: 10.1016/j.actamat.2019.03.038
  3. Al-Alawi, M. K., Jaddoa, A., Cugley, J., & Hassanin, H. (2025). Enhanced state of charge estimation through Cluster-Based Learning Model: Impact study on degradation and profitability of second-life electric vehicle batteries. Journal of Energy Storage, 117, 116071. DOI: 10.1016/j.est.2025.116071
  4. Binobaid, A., De Lisi, M., Camilleri, J., Hassanin, H., & Essa, K. (2025). Zirconia-calcium silicate bioactive composites for dental applications using DLP additive manufacturing. Bioprinting, 45, e00377. DOI: 10.1016/j.bprint.2024.e00377
  5. Hassanin, H., Essa, K., Elshaer, A., Imbaby, M., El-Mongy, H. H., & El-Sayed, T. A. (2021). Micro-fabrication of ceramics: Additive manufacturing and conventional technologies. Journal of Advanced Ceramics, 10, 1–27. DOI: 10.1007/s40145-020-0422-5
  6. Almadani, M., Guner, A., Hassanin, H., & Essa, K. (2024). Optimisation of a novel hot air contactless single incremental point forming of polymers. Journal of Manufacturing Processes, 117, 302–314. DOI: 10.1016/j.jmapro.2024.02.042
  7. Zaid, I. M., Sajwani, H., Halwani, M., Hassanin, H., Ayyad, A., AbuAssi, L., Almaskari, F., Abdul Samad, Y., Abusafieh, A., & Zweiri, Y. (2024). Virtual prototyping of vision-based tactile sensors design for robotic-assisted precision machining. Sensors and Actuators A: Physical, 374, 115469. DOI: 10.1016/j.sna.2024.115469
  8. Hassanin, H., Finet, L., Cox, S. C., Jamshidi, P., Grover, L. M., Shepherd, D. E. T., Addison, O., & Attallah, M. M. (2018). Tailoring selective laser melting process for titanium drug-delivering implants with releasing micro-channels. Additive Manufacturing, 20, 144–155. DOI: 10.1016/j.addma.2018.01.005
  9. Essa, K., Jamshidi, P., Zou, J., Attallah, M. M., & Hassanin, H. (2018). Porosity control in 316L stainless steel using cold and hot isostatic pressing. Materials & Design, 138, 21–29. DOI: 10.1016/j.matdes.2017.10.025

Patents and Intellectual Property

  • Inventor/co-inventor on two patents arising from research in advanced and additive manufacturing.
  • Co-inventor, Manufacturing of a Ceramic Article from a Metal Preform or Metal Matrix Composite Preform Provided by 3D-Printing or 3D-Weaving, European Space Agency (ESA), International Patent WO2015081996A1; US Patent No. 10,294,160.

Selected Awards and Recognition

  • National Research Award, Sultanate of Oman (2025) –the Ministry of Higher Education, Research and Innovation for research on AI-based state-of-charge estimation and second-life electric vehicle batteries.

Professional Recognition and Academic Service

  • Chartered Engineer (CEng), Institution of Mechanical Engineers (IMechE)
  • Senior Fellow of the Higher Education Academy (SFHEA)
  • Reviewer and assessor for research funding, professional engineering and academic programmes

Senior Research Scholar Bldg-63 Room 143-1 +966- 13 -860-7288 +966-13-860 -2949 (ME Dept) hany.hassanin@kfupm.edu.sa